Customized Multi-Tank Ultrasonic Cleaning System with Gantry Arm for Heavy-Duty Industrial Parts

This is a non-standard industrial multi-tank full automatic ultrasonic cleaning machine with gantry mechanical arm (non-standard customized). It is tailored for heavy-duty, large, or complex precision components. The gantry mechanical arm spans across multiple cleaning tanks, enabling horizontal and vertical motion to pick, transfer, and place parts seamlessly. Combined with multi-stage ultrasonic cleaning, rinsing, filtration, and drying stages, the system offers a fully automated, efficient, and repeatable cleaning line suitable for demanding industrial environments.

Here are the main features, especially emphasizing the gantry arm integration:

• Gantry Mechanical Arm Design: The overhead gantry arm moves across the tanks and can lift/lower parts through horizontal and vertical motion, enabling stable, precise handling of heavy or large parts across multiple tanks.
• High Positioning Accuracy & Smooth Operation: The gantry manipulator is precisely controlled (via servo / encoded motors), enabling synchronized or sequential cleaning steps.
• Automatic Loading & Unloading: The system can automatically feed and discharge parts. The gantry arm transports baskets or parts to each tank in sequence without manual intervention.
• Rotary / Basket Rotation Option: During some stages, baskets or fixtures may rotate to ensure uniform exposure to ultrasonic energy and avoid dead zones.
• Sealed & Filtration Circulation System: The machine adopts a sealed structure with filtration circulation, temperature control, and mist/fume recovery to enhance reliability and reduce emissions.
• Independent Tank Control: Each tank can operate with independent time, temperature, and process settings. That allows flexibility to configure different cleaning steps.
• High Load & Industrial Capability: Gantry systems are especially suitable for handling heavier or bulky parts while maintaining automation.

These enhancements make the ultrasonic cleaning machine with gantry arm well-suited for industrial-scale, high-throughput cleaning.

• Fully Automated & Integrated Workflow: The gantry arm handles parts across multiple tanks--it loads, transfers, rinses, and unloads without manual steps.
• Uniform & Deep Cleaning: Combined use of ultrasonic cavitation, basket rotation, and multi-stage rinsing ensures consistent cleaning on all surfaces.
• High Throughput & Efficiency: Automation reduces human error, accelerates cycle times, and enables 24/7 operation.
• Customizable Design: Because it is non-standard, parameters such as tank count, dimensions, ultrasonic power, rotation mechanisms, and filtration can all be tailored.
• Robust & Reliable: The sealed, recirculating design with protections (over-temperature, leakage, level sensors) enhances stability and longevity.
• Minimal Dead Zones: Rotating fixtures and precisely controlled motion help eliminate areas where ultrasonic waves are weak, improving cleaning completeness.

1. Loading / Feeding - Parts or baskets are placed on the feed roller or conveyor.
2. Gantry Arm Transfer - The gantry mechanical arm picks the basket and moves it into successive tanks.
3. Ultrasonic Cleaning - High-frequency cavitation washes off contaminants.
4. Rinsing - Multi-stage rinse tanks (spray or immersion) remove residues.
5. Intermediate Processes (optional) - Such as degreasing, anti-rust bath, or chemical neutralizing steps.
6. Drying - Hot air, N₂ blow-out, or other drying strategies.
7. Unloading / Discharge - The gantry arm or conveyor directs parts to the exit station.

Because the system is automated end-to-end, the ultrasonic cleaning machine with gantry arm delivers consistent, repeatable results across cycles.

• Automotive & Heavy Machinery: Engine blocks, valve bodies, large housings, transmission parts
• Aerospace & Defense: Turbine housings, structural parts, actuation components
• Electronics & Optics: Large panels, lens modules, precision frames
• Medical & Surgical Devices: Complex medical parts, instruments, assemblies
• Tooling & Molds: Large molds, dies, and tools needing precision cleaning
• General Industry: Manufacturing components with complex geometries or size constraints

Wherever high cleanliness, automation, and throughput are required, this industrial ultrasonic cleaning machine with gantry arm is an optimal solution.

Because the machine is non-standard, all of the above can be adjusted--tank count, dimensions, power, control schemes, etc.--to your precise industrial requirements.

1. Quality Control: We use high quality materials like Siemens, Schneider electrical parts. Our machine is designed by experienced engineers who have designed machines for Foxconn, Cummins and BOSCH. Our workers also have years of experience building automatic cleaning lines. Our QC system covers from raw material to finished machine.
2. Professional Experience: We have worked with many famous brand companies and government projects like Foxconn, Cummins and railway departments. We also have 20 years of international experience with installing and testing machines in other countries. We will provide full service for our customers after purchasing.
3. Payment Term: We can accept flexible payment terms due to different situations like 10~20% payment after installation and test service. We also need some support from you in some cases.
4. After Sales Service: We will provide installation and test service for automatic cleaning lines at your facility until cleaning is working properly. And we offer 5 years with 24/7 work during warranty period.
5. Professional customization: The company can professionally customize various types of cleaning machines to provide customers with cost-effective cleaning solutions to meet your one-stop procurement services.

Whale Cleen brings over 20 years of experience in ultrasonic cleaning systems. We specialize in non-standard industrial ultrasonic cleaning solutions, with our own factory, strong R&D team, and full-service support. We offer factory-direct pricing and a one-stop service from design, manufacturing, to commissioning and lifetime maintenance.

We welcome inquiries for customized cleaning systems.